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FPSO Case Study: SafeEx Cloud Assessment by Haztech Solutions

Haztech Solutions conducted an independent assessment of SafeEx Cloud following its implementation on an FPSO operated by a major Australian resource company.

The case study explores the operational context offshore (FPSO) and examines how a structured digital inspection and reporting platform was used to support Ex compliance, inspection visibility, and reporting practices.

Haztech Solution Case Study using SafeEx Cloud
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Client name

Haztech Solutions

Industry

Oil & Gas

Location

Australia

Summary

An FPSO operated by a major Australian resource company introduced SafeEx Cloud as part of its ongoing approach to managing Ex inspection and reporting activities in an offshore environment. Haztech Solutions subsequently carried out an independent assessment of how the platform was used in practice, focusing on inspection workflows, reporting consistency, and visibility of inspection data across offshore and onshore teams.

About

Haztech Solutions is a specialist consultancy delivering technical safety, risk, and compliance services to the energy and resources sector. In this project, Haztech Solutions acted as an independent assessor, reviewing inspection and reporting workflows following the implementation of SafeEx Cloud onboard an FPSO.

SafeEx products used
SafeEx Cloud

The Results

Up to
0 %

Reduction in yearly inspection-related costs observed during the assessment.

Up to
0 %

Reduction in required on-site man-days for inspection activities.

....

Immediate

Inspection reports available directly after completion.

The Challenge

The FPSO expects to achieve a full 3-year inspection cycle and ensure compliance is maintained. Meeting their goals requires efficiency. However, their process was inefficient, provided little transparency, and had long lead times from performing the inspection to reporting. These challenges caused concerns about Ex integrity and uncertainty in meeting their goals. 

A more efficient approach to utilising technology (SafeEx Cloud Solution) was implemented to meet the client’s requirements and cope with the fast-evolving industry.

The Solution

The digital EEHA management system, SafeEx Cloud, was rolled out aboard the FPSO in late 2017. Existing Ex Register and other supporting documentation (certificates of conformity, classification drawings, data sheets etc.) were uploaded into the selected system.
FPSO’s criteria for SafeEx Cloud
  • User-friendly
  • Maximise inspection time on the field
  • Shorten lead time
  • Enable transparency
  • Activity monitoring and tracking capabilities
  • Eliminate pen and paper method
  • Remove manual updating to reduce human error
  • Strengthen integrity with one source of truth

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Estimated number of inspectable items
Select the approximate size of your Ex asset database.
This helps us scope system performance, inspection effort, and implementation approach.
(Minimum: 1,000 items · Increment: 500)
RFID tags required
Select the RFID tag types relevant to your operating environment.
Learn more about our ATEX & IECEx certified RFID tags.
Intrinsically safe mobile devices
Select the devices required for inspection and maintenance work in hazardous areas.
Explore our Ex-certified mobile devices.

Need an Ex specialist to manage your compliance?
Beyond the software, our Ex experts take responsibility for your implementation and help optimize your inspection workflows. Learn more about SafeEx Cloud.

We handle the administrative and compliance burden to keep you audit-ready, so your team can stay focused on daily operations. Discover how SafeEx CaaS supports your compliance journey.


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